March 23, 2018

76% recycling rate in Germany

Approximately 175,000 tonnes of beverage cartons are produced for the German market every year. This equates to an amount of approx. 2 kilograms per capita per year.
Since the introduction of the Dual Systems framework (1991), almost 3 million tonnes of beverage cartons have been recycled.
This has been achieved through numerous activities by beverage carton manufacturers on a national and international scale. In addition to the promotion of innovative recycling processes, collection and sorting of used beverage cartons throughout Europe has steadily improved.

Ambitious – but achievable

An ambition that pays off! And with the new packaging law coming into force in the coming year, a separate rate for beverage cartons has been fixed. By 2022 at the latest, a recycling rate of 80% is compulsory.

The 7 Lives of Pure-Pak® cartons:

For paper recycling, the long and tear-resistant cellulose fibers of our beverage cartons are optimally suited. As a result of their high quality, these can be recycled up to 6 times. New boxes for pizza, eggs or shoes can be made from the used beverage cartons.

Recycling - How it works!

Beverage cartons are comprehensively covered by the Dual Systems collecting containers: In the sorting facilities, they are seperated from other valuable substances into their own section using an infrared scanner with a high degree of sorting accuracy
In the recycling plants, the first step is to crush the packaging.
IThe chopped-up material dissolves in the 30-metre long metal cylinder, with a diameter of 3 metres. The paper seperates from the aluminium PE coating and the symthetic closures - completely natural and without chemicals.
The pulp is pushed through the small holes in the drum wall, cleaned, thickened and pumped into the paper machine.
After just two and a half hours, the pulp is seperate again and available for reuse, for example in pizza and shoe boxes or egg cartons.
What is left:

Plastic and aluiminium can be used as fuel
Plastic can be used for the production of new plastic products
Aluminium can be used as a hardening agend in ceement

Beverage carton recycling companies in Germany

In Germany, ReCarton, a 100% subsidiary of the Fachverband Kartonverpackungen für flüssige Nahrungsmittel e.V. (FKN - the trade association focused on carton packaging for liquid food products), functions as a contractor for the nine Dual Systems companies now in existence.
ReCarton signs recycling contracts with paper factories and takes responsibility for the management of logistics as well as the delivery of “volume flow records” to state ministries for environmental protection.
Recyclingbetriebe Deutschland ReCarton
Standorte Recyclingbetriebe
Pure-Pak® Sense Website
Beverage Carton Recycling Video
Farm Dairy, Netherlands
Product:
Pure-Pak® Sense

Farm Dairy has launched its first plant-based milk alternatives in the Netherlands in 750ml Pure-Pak® Sense. Since the beginning of February, three plant-based yoghurts from Picnic’s own “Nogurt” brand have been available exclusively through the Picnic app. Further plant-based product launches for a range of Dutch retail brands are already planned. With both fresh and long-life milk alternatives, Farm Dairy is firmly positioning itself as an accelerator of the protein transition in the Netherlands.

Niehoffs Vaihinger Fruchtsaft, Germany
Product:
Pure-Pak® Classic

The best of juice and oats – the fruit oat drinks Youce by Vaihinger combine tropical fruit flavors with the nutritious qualities of oat drinks. The fruity new product is now available in the flavors orange-mango and cherry-pomegranate in Elopak’s 750ml Pure Pak Classic carton. Whether pure, in muesli or as a snack – in a consumer test, more than 80 percent of the test subjects attested to a high purchase probability.

Co-op, UK
Product:
D-PAK™ Carton

In January 2025, the British retailer Co-op introduced its own-brand detergents in 750ml D-PAK™ cartons throughout the country. By switching from plastic bottles to cardboard packaging, the company is saving around 80 percent on plastic annually. Since the D-PAK™ cartonboard is 45 percent lighter than plastic bottles and can be transported more efficiently, the switch also results in significant logistical savings.

Utsikt, Norway
Product:
D-PAK™ Carton

The Norwegian company DRIV Energi has been marketing a sustainable alternative to plastic packaging since October 2024 with its Utsikt windshield wiper fluid in cartons. The 2-liter D-PAK™ saves 50 grams of plastic and 300 grams of CO2 per carton. Customers appreciate the recyclability and easy handling, especially the ease of pouring.